Forklift Safety Training

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forklift

1: Introduction to Forklift Safety

Ø  Importance of Forklift Safety:

-          Protecting lives and preventing injuries

-          Reducing equipment and property damage

-          Compliance with regulations (e.g., OSHA)

Ø  Training Objectives:

-          Understanding types of forklifts and their features

-          Conducting pre-operation inspections

-          Safe operation and load handling practices

-          Identifying and avoiding workplace hazards

-          Proper refueling and maintenance

-          Responding effectively to emergencies

Ø   2: Types and Features of Forklifts

Ø  Classifications of Forklifts:

-          Electric Motor Rider Trucks

-          Electric Motor Narrow Aisle Trucks

-          Internal Combustion Engine Trucks

Ø  Key Features:

-          Capacity and weight limits

-          Battery-powered vs. fuel-powered

-          Maneuverability and turning radius

-          Specific applications and environments

Ø   3: Conducting a Pre-Operation Inspection

Ø  Daily Inspection Checklist:

-          Check fluid levels (oil, hydraulic fluid, coolant)

-          Inspect tires for damage and proper inflation

-          Examine forks for cracks and bends

-          Test brakes, lights, and alarms

-          Ensure battery or fuel levels are adequate

Ø  Importance of Inspection:

-          Prevents equipment failure

-          Ensures operator safety

-          Compliance with safety standards

Ø   4: Basic Forklift Controls and Operations

Ø  Dashboard Overview:

-          Steering wheel and levers

-          Accelerator and brake pedals

-          Horn, lights, and warning indicators

Ø  Basic Operations:

-          Starting and stopping the forklift

-          Steering and maneuvering techniques

-          Lifting and lowering forks

-          Forward and reverse driving

Ø   5: Safe Load Handling Practices

Ø  Loading and Unloading:

-          Assessing load weight and stability

-          Proper positioning of forks

-          Securing loads to prevent shifting

Ø  Transporting Loads:

-          Keeping loads low to the ground

-          Avoiding sudden movements

-          Maintaining clear visibility

Ø  Stacking and Unstacking:

-          Aligning loads properly

-          Ensuring even weight distribution

Ø   6: Identifying Workplace Hazards

Ø  Common Hazards:

-          Narrow aisles and confined spaces

-          Obstructions and uneven surfaces

-          Pedestrian traffic and other vehicles

Ø  Preventive Measures:

-          Keeping work areas clean and organized

-          Using mirrors and warning systems

-          Establishing pedestrian safety zones

Ø   7: Refueling and Recharging Procedures

Ø  Refueling Internal Combustion Forklifts:

-          Safe handling of fuels

-          Refueling in well-ventilated areas

-          Avoiding spills and leaks

Ø  Recharging Electric Forklifts:

-          Proper battery maintenance

-          Using appropriate charging equipment

-          Ensuring adequate ventilation during charging

Ø   8: Maintenance and Troubleshooting

Ø  Routine Maintenance:

-          Regularly scheduled inspections

-          Lubricating moving parts

-          Replacing worn or damaged components

Ø  Basic Troubleshooting:

-          Identifying common issues (e.g., battery problems, fluid leaks)

-          Steps for basic repairs

-          When to call for professional maintenance

Ø   9: Responding to Emergencies

Ø  Accident Response:

-          Immediate steps to take in case of an accident

-          Reporting procedures

-          First aid and medical attention

Ø  Emergency Shutdown:

-          Safely shutting down the forklift

-          Evacuation procedures

Ø  Fire Safety:

-          Using fire extinguishers

-          Evacuating the area

 

 

 

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